Hi Peter HallWelcome to Microsoft Q&A.
I understand your frustration regarding this issue with PDF font display when exporting. It stems from a fundamental change Microsoft made to the Sitka font files in Windows 11, shifting from static fonts to a variable font format, which appears to conflict with Word's PDF export engine.
Here are some troubleshooting steps you can try to resolve this issue:
Install and Use Static Sitka Fonts
The most reliable workaround is to bypass the Windows 11 variable font entirely by installing the static versions.
- Source the Fonts: You can obtain the static fonts from either:
- A Windows 10 machine. The font files are located in C:\Windows\Fonts. Copy all Sitka*.* files (e.g., SitkaB.ttc, SitkaI.ttc, etc.).
- Adobe Fonts. Sitka is available on Adobe Fonts and is cleared for embedding in PDFs.
- Install the Fonts: Install the static font files on your Windows 11 machine. Windows will likely warn you that a font with the same name already exists. You have two choices:
- Allow Duplication: You can allow the duplicate installation. Your system will now have two sets of Sitka fonts, and Word should prioritize the newly installed static ones.
- Rename the Font (Advanced): To avoid any system conflict, you could use a font editor to rename the font family inside the static font files' metadata before installing them (e.g., to "Sitka Static"). This is a more complex process but guarantees no clash with the system fonts.
Clear Font Caches
A deep clean of the system and application font caches can resolve rendering problems.
- Open the Windows Services Manager (services.msc).
- Locate and stop the Windows Font Cache Service and Windows Presentation Foundation Font Cache services.
- Navigate to C:\Windows\ServiceProfiles\LocalService\AppData\Local (you'll need to enable viewing of hidden files).
- Delete all FontCache*.dat files and the contents of the FontCache folder.
- Restart the services and reboot your computer.
Use a Different PDF Creator or Font
- Third-Party PDF Software: Using a dedicated PDF creation tool like Adobe Acrobat Pro (which adds its own "Adobe PDF" printer and ribbon tab in Word) can often handle complex font embedding more reliably than Windows' built-in tools.
- Alternative Fonts: If your project allows it, consider temporarily using a different, well-documented serif font like Cambria or Times New Roman for PDF generation until a fix is released.
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I hope this can help resolve your issue. If the problem reoccurs, please get back for further assistance.
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