Hello David,
This is a known interoperability issue with Windows Server 2025 domain controllers acting as Global Catalogs. The symptom you describe - "valid domain credentials rejected with no 4625 events and inconsistent pwdLastSet replication" - is tied to machine account password handling between Windows 11 24H2/25H2 clients and Server 2025 DCs. The fact that Reset-ComputerMachinePassword succeeds against 2022 DCs but fails against the 2025 GC confirms the trust channel problem.
At present, Microsoft has acknowledged this as a bug in Server 2025 builds, and there is no permanent fix available yet. The only reliable mitigation is to force clients to reset their machine account passwords against the 2022 DCs and extend the machine account password age to reduce frequency, exactly as you’ve done. Alternatively, you can temporarily remove the 2025 server from the Global Catalog role or restrict client logons to the 2022 DCs until Microsoft releases an update.
In short, disabling automatic machine password changes or redirecting trust resets to 2022 DCs is the only safe workaround. I recommend monitoring the Windows Server 2025 release notes and cumulative updates closely, as this is expected to be patched in a future servicing release.
If the above response helps answer your question, please hit "Accept Answer" so that others in the community facing similar issues can easily find the solution. Your contribution is highly appreciated.
Domic V.