Hi John,
Thank you for reaching out to the Microsoft Community!
I am sorry to know that you are getting an error “I/O device error” while trying to rebuild BCD on Windows 7.
The most common cause of a non-accessible I/O error is a disconnected cable. When the
computer tries to access a device and it gets no response after several tries, it will generate this type of error. Another common cause is when a program tries to
access a file that has been removed or deleted.
Disconnected Hard Drive/Incorrect Cable Setup
Internal drives require a specific set up. IDE hard drives can only have one master. If another hard drive has its pin setting set incorrectly, a user
might not be able to access the data, and he will receive a message that the drive cannot be accessed. Cables coming loose inside a computer's case also cause a non-accessible I/O error. The user can fix this problem by opening the case, and attaching the
data cables for each drive securely to the motherboard and to the back of each drive.
Method 1:
Test the issue in Safe mode and perform check disk.
Check if you receive those error messages in Safe mode. Visit the link below to know how to boot the computer in Safe mode.
http://windows.microsoft.com/en-US/windows7/Start-your-computer-in-safe-mode
**Step 1:**Start your computer in safe mode with command prompt and then perform the following steps:
Perform a check disk operation:
a. In the command prompt, change the location to
c: and then type chkdsk /r and press
Enter.
Note 1: Answer
Ywhen chkdsk asks you if you want to check the drive next time Windows boots (restarts).
Note 2:
/r = The /r switch tells chkdsk to attempt to recover any bad sectors of the hard drive if any are found. A bad sector is a spot on the hard drive that cannot hold saved data anymore. If you’ve any data
on that sector, you’ll lose that.
Note: While performing
chkdsk on the hard drive if any bad sectors are found, it tries to repair that sector and if any data available might be lost.
If the issue persists or you have further questions on Windows, do not hesitate to let us know. It is our pleasure to
be of assistance.