Hello Dave, thank you for reaching out to the Microsoft Community. I'm here to help with your questions or issues. Just note – this is a place where passionate Microsoft users help each other, we don't work directly for Microsoft.
As for your question, Windows 11's built-in tools still can't directly format drives larger than 32GB to FAT32 because FAT32 has limitations with large storage sizes.
However, you can use the Diskpart command-line tool to format your drive. Here's how:
- Open Command Prompt as an administrator.
- Type
diskpartand press Enter. - Type
list diskto see connected drives, and find your USB drive. - Type
select disk #(replace # with your drive's number) and press Enter. - Type
cleanand press Enter. - Type
create partition primaryand press Enter. - Type
select partition 1and press Enter. - Type
format fs=fat32 quickand press Enter. - Type
assignand press Enter to assign a drive letter. - Type
exitto close Diskpart.
Be aware that formatting might take some time, and FAT32 has a 4GB file size limit.
If you have any more questions, feel free to ask—I'm here to help!