Hi William,
You can't encrypt the USB drive used for BitLocker pre-boot unlock, as it needs to remain unencrypted. This is because the BitLocker pre-boot environment (before Windows loads) lacks the necessary drivers or decryption capabilities to access an encrypted USB drive. The startup key must be stored in a raw, readable format for BitLocker to recognize it during boot.
I highly recommend two alternative approaches that offer a good balance between security and usability:
Option 1: Continue using the unencrypted USB for BitLocker, but store it securely when not in use (e.g., on a keychain or in a locked drawer).
Option 2 (more secure): Switch to using TPM + PIN or TPM + USB key, so you're not relying solely on the USB drive.
Hope this helps you move forward and feel free to reach out if you have any questions!