Hi Dean Tompkins,
The Q&A Assist reply is directionally correct. Outlook.com does have an official workaround for cases where emails with attachments may fail, which is to send the file as a OneDrive link instead of a traditional attachment. The same support content also explains that if the file is not already in OneDrive, you can use Upload and share, then choose Share link. https://support.microsoft.com/en-us/office/fixes-or-workarounds-for-recent-issues-on-outlook-com-8c95d913-d96b-4065-9171-e1fa44b03ff5
Because your screenshot mentions “unable to download” and the cloud icon never changes to a check mark, it would also help to confirm whether this happens with only this Excel file or with all attachments, and whether the file is stored on the device or already in OneDrive. The support article also notes that Outlook.com has a 25 MB message size limit, while a OneDrive link does not count toward that email size limit. https://support.microsoft.com/en-us/office/unable-to-attach-files-in-outlook-com-9e1f02c0-ac68-4e7b-b6fe-7a4075976e42
If you have not already tried the workaround, please test it this way:
- Create a new message in Outlook.com.
- Select Attach. If the Excel file is already in OneDrive, choose OneDrive. If the file is local, choose Upload and share.
- After selecting the file, choose Share link so the file is sent as a OneDrive link instead of a direct attachment.
If that works, it would point more toward the current attachment path rather than a problem with the Excel file itself. If it does not work, please reply with these details so the issue can be narrowed down further:
- Is it only happening with one Excel file or with all files?
- What is the approximate file size?
- Does the same issue happen in a new message and not only in a reply?
- Does it happen in another supported browser as well?
Please note that this is a user-to-user forum, so we cannot check the mailbox or service from the backend, but the details above would help determine whether this is the documented Outlook.com attachment issue or something more specific. I hope this helps.