Industrial IoT transparency patterns

IoT Edge
IoT Hub
Data Explorer

Transparency builds on top of visibility patterns and enables contextual data processing. It helps build the data hierarchy to enable digital twins and consistent business key performance indicator (KPI) calculation flow.

This article contains a common transparency pattern for industrial solutions.

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Business KPI calculation engine

Calculate business metrics by using IoT telemetry and other business systems data.

Diagram that shows how to calculate overall equipment effectiveness by using Azure Synapse and Azure Data Explorer.

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Dataflow

1. The edgeHub module sends the machine availability data to Azure IoT Hub or Azure IoT Central by using advanced message queuing protocol (AMQP) or MQTT. IoT Hub or Azure IoT Central sends module updates to the edge and provides an edge management control plan.
2. IoT Hub or Azure IoT Central uses data connection or data export to send data to Azure Data Explorer.
3. Azure Data Explorer dashboards use Kusto Query Language (KQL) to fetch the data from the cluster and build a near real-time dashboard around machine availability.
4. Data from IoT Hub or Azure IoT Central is pushed to Azure Data Lake Storage by using message routing or data export. Data Lake Storage provides long-term storage and processing.
5. An Azure Synapse Analytics pipeline fetches the production quality data—after every shift—from an on-premises system.
6. The Azure Synapse pipeline stores the data in the data lake for calculation.
7. The Azure Synapse pipeline runs PySpark code, which contains the overall equipment effectiveness (OEE) calculation business logic.
8. The PySpark code fetches the machine availability data from Azure Data Explorer, and then calculates the availability.
9. The PySpark code fetches the production quality data from Data Lake Storage, and then calculates quality, performance, and OEE per shift.
10. The PySpark code stores the OEE data in Azure SQL Database.
11. Power BI connects with SQL Database for reporting and visualization.

Potential use cases

  • Use this pattern when:
    • You're using Azure Synapse for data fabric aspects like data lake management, data pipeline management, serverless data processing, data warehousing, and data governance.
    • You need to combine both real-time and batch data pipelines and perform business KPI calculations.
    • You need to standardize KPI calculations across factories and business units.

Considerations

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Contributors

This article is maintained by Microsoft. It was originally written by the following contributors.

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