Hi Leigh Foster,
Because the file is password‑protected and multiple older copies now fail on different PCs at the same time, I wouldn’t assume simple file corruption alone. This type of behavior can also occur when desktop Excel, a recent Office update, trust settings, or security software begins handling a protected workbook differently. The fact that Excel for the web can still open the file and display the data suggests the workbook contents may still be intact, even though desktop Excel is currently unable to fully open or re‑save it.
To narrow this down and attempt recovery, please try the following using a copy of the file only, in this order:
- Copy the file from the portable drive to a local folder (for example, Documents) and test opening it from there. External or removable drives can sometimes trigger different security handling.
- Open Excel in Safe Mode: press
Windows + R, type excel /safe, and press Enter. Then try opening the workbook.
- If it opens in Safe Mode, that usually points to an add‑in, startup item, or trust/security setting rather than the file itself.
- Temporarily test with antivirus or endpoint security disabled or excluded, if possible. Password‑protected files can sometimes be scanned or blocked differently after updates.
- In Excel, go to File > Open > Browse, select the file, click the arrow next to Open, and choose Open and Repair.
- Since it opens in Excel for the web, try using Download a copy or Save As there first, then test the newly downloaded file in desktop Excel.
- If you’re able to recover or rebuild the workbook, try saving the recovered copy as an Excel Binary Workbook (.xlsb), which can sometimes be more tolerant with large or complex files.
- If exporting still fails, copy only the most important sheets into a brand‑new workbook as a recovery step.
- If the issue persists across files, run a Quick Repair for Microsoft 365.
If possible, please also share the exact last line of the error message (in quotes) that appears when desktop Excel fails to open or export the file. That final line is often the most useful clue in determining what Excel is blocking on.
Hopefully one of the steps above helps you recover it, but feel free to update the thread with what you see and we can take it from there.
Please let me know if this proves useful to you, or if you would like further assistance.
I'm looking forward to your reply.
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