Dear @Paul Reilly,
Good day! Welcome to Microsoft Q&A forum!
Based on your description, I understand that you're experiencing an issue where one specific date field from your Excel spreadsheet isn’t transferring correctly into your Word mail merge but appearing as a serial number instead of a formatted date while still needing to preserve the formula that retrieves that date from another sheet.
I sincerely apologize for the inconvenience caused by this issue.
Regarding this matter, another user found that by going to Word > File > Settings > Advanced > scroll down to General > Check in the box "Confirm file format conversion on open" would usually help preserve the original formatting from Excel.

Please kindly try that option and let me know if it works for you.
If not, please send me copies of your files via Private Message so that I could try to work on it on my end.
Please understand that our initial response does not always resolve the issue immediately. However, with your help and more detailed information, we can work together to find a solution.
Any updates you’re able to share would be really helpful. I appreciate your time and look forward to hearing how things are going!
Thank you for your time and patience.
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