I made this example, it has two computations for examples but in this case I only used the top set when I derived the numbers.
There are two separate computations below (for examples).
Here is the formula for setting up the control numbers
-) Always use bottom three rows of criteria numbers to establish control numbers
-) Bottom three rows, each row independently is an interface number that works the system-
i.e. in first group 1488793, 7082793, 1488171
- All columns are processed downward independently
- Lowest number from criteria group becomes bottom line of control group
- Lowest number subtracted from next highest becomes 2^nd^ row from bottom
- Lowest number subtracted from total of previous two rows (it is rare to have a third number pop in so this step is usually not needed)
(there are two more steps but they act as a ‘system control’ and don’t affect “each” production run but the “total”, therefore they will not be mentioned)
The three number listed above are supposed to be the only product numbers that can cross through the ‘side-step’ in the production run, but, when I look at the control numbers I can see that
6082793, 1486172, 1082171, and 6482671 plus a few others I didn’t list will also cross the ‘side-step’ in production.
Those other numbers that can cross the side-step are the ghost numbers, they weren’t allocated in the production run to cross over but because of the glitch in the mechanical control design they will cross over.
Currently the only way to alleviate the incorrect product side-step is to send a list of ghost numbers to production and tell them not to issue the product numbers.
GHOST NUMBER CRITERIA
- The control number (bottom two rows) is equal to or between lowest and highest number of the bottom three rows of Criteria group
Criteria
7 0
0 4 3
9 5
1 4 8 8 1 7 1
1 4 8 8 7 9 3
7 0 8 2 7 9 3
Control
6 13
13 9 10 4
8
10 6
2 6 6
10 12
6 4 6 6 2 2
1 0 8 2 1 7 1
_______________________________________
Criteria
7 0
0 4 3
9 5
1 4
8 8 1
7 1
1 4
8 8 3
3 5
9 6
8 2 3
3 5
Control
6 13
13 9 10 4
8
8 4
2 6 10
12 10
8 2
6 2 4
4
1 4
8 2 1
3 1
This is the shortest explanation I could come up with that explains who what and where. Thanks